STARHARD UL 981 – Ultra Hard Electrode for Severe Wear Conditions
STARHARD UL 981 is a premium hardfacing electrode engineered for protection against extreme abrasion and metal-to-metal wear. Its tough matrix structure, combined with high hardness, makes it ideal for restoring and reinforcing components exposed to heavy wear, impact, and fatigue.
The electrode can be applied on carbon steels, manganese steels, and even cast iron with appropriate buffer layers. Its formulation ensures crack-free performance with excellent bond strength, and is suitable for use with stringer or 2X weaving beads.
Available Packs: 3.15mm, 4.00mm, 5.00mm
Key Features
- Ultra-hard weld deposit for extreme abrasion resistance
- Tough matrix minimises cracking and hairline stress relief checks
- Can be used on carbon steel, manganese steel, and cast iron
- Suitable for stringer and weave bead techniques
- Excellent for metal recovery and reinforcement
Industries
- Mining & Earthmoving
- Steel & Cement Plants
- Agriculture Machinery
- Foundries
- Railways & Track Equipment
Processes
- Manual Metal Arc Welding (MMAW)
- Hardfacing & Surface Protection
- Rebuilding of High Wear Components
Additional Details
- Clean and gouge worn surfaces before welding
- For Mn steels: Use STARHARD NA 975 as base layer, no preheat needed
- For carbon steels: Use STARALLOY DS 934 as cushion layer for high build-up
- For cast iron: Apply STARALLOY FN 965 as buffer layer for bonding
- Preheat heavy sections to 200–250°C
- Use short arc with stringer or 2x weaving technique
- Deposits are crack-resistant with a stress-relieving microstructure
- Refer TDS for more details
Related Products
-
STARTOOL COBALT is a high-alloy, nickel-based electrode fortified with cobalt for exceptional wear and corrosion resistance in high-temperature environments. With 160% recovery and superior work-hardening properties, it delivers a dense, oxidation-resistant deposit that maintains integrity under impact and thermal stress, up to 1000°C. Ideal for surfacing components exposed to simultaneous mechanical load, heat, and corrosion, STARTOOL COBALT is the go-to solution for critical industrial applications across metallurgy, energy, and high-performance tooling. Available Packs: 3.15mm, 4.00mm, 5.00mm
-
STARGOLD 501 is a premium-grade MMA electrode designed for structural welding, heavy-duty fabrication, and critical repairs. Engineered to deliver superior mechanical strength and crack resistance, it performs consistently on a wide range of medium to high tensile steels. Its smooth arc, minimal spatter, and clean bead finish make it ideal for applications where strength, appearance, and reliability matter — from workshop builds to on-site structural joints. Available Packs: 3.15mm, 4.00mm, 5.00mm
-
STARGOLD 402 is a high-efficiency MMA welding electrode developed for structural steelwork and fabrication tasks. Engineered to deliver dependable mechanical strength and a clean finish, it ensures easy operability in all positions, making it ideal for both shop floor and on-site welding. Designed for AC and DC operation, this electrode provides a stable arc, smooth bead, and easy slag removal across mild and medium tensile steels. Available Packs: 2.50mm, 3.15mm, 4.00mm